The 3 R's of prolonged coil life, peak performance
Repairs
Send Anderson- Snow your leaky, worn or frozen
coils for expert repairs. Your units will be thoroughly
tested the reliable ANSCOR way and an estimate
presented. All work can usually be completed within
one week, perhaps even within one day.
When coils are accepted for repairs they are
mechanically or chemically cleaned where they
are to be brazed. Metal parts that are obviously
old, discolored or coated with oil etc. are brightened.
Then and only then will fluxes be effective in
removing small oxides. Depending on the types
of coils, ANSCOR uses either high-temperature
silver brazing alloys or brazing rods with nickel
content to get the job done. And, when the repairs
are finished, coils are pneumatically tested up
to 225lbs. Air under water. They also may be hydrostatically
tested from 300 to 1,000 lbs.
Rebuilding
Have you had problems with pinhole leaks at the
tube joints? ANSCOR provides the solution
by rebuilding your old coils with ASTM copper
or steel headers. The cost normally is less than
one-half of new coils.
When coils are to be rebuilt they may be fitted
with new headers fabricated from steel, copper
or copper alloys. Header holes are milled to conform
to the tube centers of coil cores.
Strong silver-brazed joints are achieved by maintaining
joint tolerances between tube and header hole.
Every rebuilt coil is finally tested to the exact
specifications of new ANSCOR coils.
Replacements
Coils that can't be repaired or rebuilt can, however,
be replaced to meet the most precise requirements.
When you replace with ANSCOR coils, costly
changes to sheet metal and piping are not necessary.
When coils must be replaces overall casing dimensions
will match your original unit, regardless of size
or type of metal.
As the leader in custom, replacement and special
application heating and cooling coils, ANSCOR
will improve casing design, simplify installation
in an existing space and duplicate or adjust connection
sizes and positions.
Whether it be a simple thin core with no channels
for duct mounting or a complex metal casing adaptable
to either a package unit or built-up system, Anderson-Snow
has the technology and skills to do the job for
your company.
Further, ANSCOR uses the heaviest metals
in its replacement coils, certifies them and provides
official documentation upon request.
Terms:
Brazing - the joining of metals together with
the use of heat and filler metal (brazing rod).
The melting temperature of the brazing rod will
be above 800 F, but below the melting point of
the metals being joined.
Soldering - the joining of metals together with
heat and a filler metal (solder) whose melting
temperatures would range form 300 to 500 F. The
base metals may only have to be heated to temperatures
slightly above the melting point: and in the case
of copper or copper alloys, below the annealing
point.
Joints - Joints that requires high strength must
be brazed, rather than soldered. The term "hard
solder" refers to brazing rods. The term
"soft solder: refers to filler rods containing
lead, tin and other alloys having melting temperatures
below 400 F.
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